Better Processes Begin With Better Measurement.
SSG engineers intelligent sensing solutions that help industries measure moisture more reliably, integrate data into their processes and make better operating decisions.
Why SSG? Engineering Capabilities Built Around Real Applications
We seek to understand your material, process, and operating environment before defining the measurement architecture.
Engineering, Not Trading
We design and develop custom hardware, analog electronics, firmware, software, and sensing transducers around real industrial application needs.
From Problem to Product
Material study, sensing approach, electronics, firmware, communication protocol, prototype, validation, and industrial integration as one unified journey.
Application-Specific Engineering
We evaluate physical variable dynamics, density, and plant constraints before prescribing the sensor frequency, housing, or probe design.
Long-Term Engineering Support
Our role continues through field deployment, PLC integration, ongoing calibration refinements, and product improvement cycles.
India-Engineered. Global Ambition.
We aim to earn global trust through practical engineering discipline, responsive support, transparent validation, and long-term collaboration.
R&D Testing Bench
All moisture calibration models are cross-verified against ovendrying reference standards in Nagpur before plant dispatch.
Moisture & Sensing Technology Platforms
Solutions are classified into three transparent maturity categories to give global engineering clients complete clarity on field status.
Raw Cotton & Paddy Stick Sensors
- Single-unit ergonomic probe design for rapid material insertion
- Instant moisture readings at raw material intake & ginning stage
- Helps standardize ginning input quality & reduce weight penalties
- Adaptable for Grains, Pulses, Paper & Textile fibers
Application: Raw Material Intake (Cotton, Paddy, Grains, Seeds)
Non-Contact Conveyor Moisture System
- Dual-unit non-contact system (Transmitter + Receiver Pair)
- Continuous measurement through moving dense bales on belts
- High-speed conveyor operation without physical bale damage
- Real-time local display output & continuous PLC integration
Application: Automated Conveyors & Moving Bales
Handheld Digital Moisture Meters
- Compact, portable & lightweight design
- Battery-powered for seamless field & warehouse inspection
- Instant digital reading with pre-calibrated material curves
- Durable rugged casing for cotton traders & quality control teams
Application: Procurement, Warehouse & Field Inspection
SSG Industrial Thermal Camera
- 24/7 continuous radiometric thermal process monitoring
- Built-in Hotspot Location Detection to prevent downtime
- Native MODBUS Master communication for direct PLC integration
- Optional 4–20 mA analog output for legacy controllers
Application: Process Lines, Thermal Hotspots & Electrical Panels
Future Sensing & Closed-Loop Control Directions
SSG's R&D roadmap focuses on Multi-Material Matrix Calibration, Edge Analytics, Predictive Quality Control, and Closed-Loop Process Feedback. We invite strategic partners to co-develop these capabilities around specific industrial needs.
Discuss Co-Innovation PartnershipIndustrial Moisture Application Selector
Select your target material, process stage, and operating requirement below to evaluate the recommended SSG measurement approach.
Compact Application Case Stories
Real industrial challenges solved through structured engineering: Challenge → Engineering Approach → Integration → Outcome.
Inline Bale Moisture System
Cotton bale moisture inspection previously relied on manual stick meters ("khoche"), requiring a dedicated operator to stand at the conveyor belt full-time to test every passing bale.
Engineered an inline non-contact system featuring an aligned 1-Transmitter + 1-Receiver pair. As bales pass through on the conveyor, it automatically measures real-time moisture and computes Maximum, Minimum, and Average bale moisture readings without manual intervention.
Dual communication interfaces: RS485 MODBUS RTU (transmits Min, Max, Avg data to PLC/SCADA) and isolated 4–20 mA Analog Output (for legacy process controllers).
Thermal Hotspot & Jam Prevention System
In high-capacity Rotobar ginning machines featuring 1180mm rollers, continuous friction caused roller overheating. Overheated rollers caused raw cotton to stick and jam, damaging expensive roller assemblies and causing plant downtime.
Developed an Industrial Thermal Radiometric Camera Sensor mounted above the 1180mm Rotobar roller to continuously monitor surface temperature profiles, target distance, and thermal rise during running operations.
MODBUS RTU output (delivers Min, Max, and Hotspot location coordinates to PLC) alongside Digital & 4–20 mA Analog Alarm outputs for automated machine safety interlocks.
Live Raw Cotton Processing
Raw seed cotton arrives from different farmers with unknown moisture variations (e.g., 20% moisture vs a required 10% target). Without real-time feed-line sensing, ginners process high-moisture lots blindly, leading to severe dust clogging, fiber degradation, and weight penalty disputes.
Engineered an Inline Continuous Moisture Sensor mounted over the intake conveyor from the storage shed. The system continuously scans passing raw cotton lots to measure live moisture before cleaning.
MODBUS RTU data feedback to the main ginning control room alongside live digital displays to automate drying/humidification and belt feed control.
Continuous Thermal & MODBUS Monitoring
See Heat. Detect Early. Act Smarter.
The SSG Industrial Thermal Camera combines radiometric thermal imaging with built-in Hotspot Location Detection to spot abnormal thermal anomalies before expensive downtime occurs.
About SSG Embedded Solutions
An OEM engineering firm focused on solving real physical sensing challenges in industrial process environments.
Our Engineering Philosophy
Founded and operated from Nagpur, Maharashtra, SSG combines embedded hardware design, custom sensor transducers, multi-variable firmware algorithms, and industrial protocol integration into robust product platforms. Whether measuring moisture in moving agricultural bulk or monitoring radiometric thermal profiles on high-speed ginning rollers, our systems are built for long-term field endurance.
Core Technical Strengths
International & Domestic Operating Presence
Deploying sensing solutions across key textile, agricultural, and industrial processing hubs worldwide.
Discuss Your Application With Our Engineering Team
Talk directly to an SSG engineer in Nagpur to evaluate your material, process stage, and physical measurement requirements.
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Phone / WhatsApp +91 9270286518
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Email Inquiry info@ssges.co.in
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Official Website ssges.co.in
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Head Office & Engineering Lab 25 Vashistha, NIT LAYOUT, Swavalambi Nagar, Nagpur 440022, Maharashtra, India